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К нам в ремонт поступила подшипниковая опора барабана роторной наклонной печи, или как её называл заказчик «пятая опора».
Роторно-наклонная печь вращается под углом 20 градусов.
Данная опора необходима для предохранения сползания бочки.
Вес 1800 кг.
При приёме комплектующей печи на ремонт, мы разбираем и дефектуем его.
Выявлено следующее:
- Повреждены торцевые уплотнения;
- Задиры и износ на рабочих поверхностях технологического кольца и диска;
- Подшипники в удовлетворительном состоянии.
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Ремонт опоры барабана роторной наклонной печи выполнен по этапам:
- Проработка конструкторской документации;
- Ремонт технологического кольца и диска методом проточки и наплавки;
- Подбор и поставка РТИ;
- Сборка подшипниковой опоры с восстановленными деталями, замена подшипников и РТИ;
- Комплекс малярных работ, отгрузка заказчику.
Фотографии процесса ремонта опоры барабана роторной наклонной печи:
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Примеры других работ по ремонту промышленного оборудования
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