21080
Заказ от компании по производству алюминия
Оборудование: Роликовая опора роторно-наклонной печи для плавки алюминия.
При приеме на производство разобрали и проверили узел на наличие дефектов:
⊳ На рабочей поверхности ролика обнаружена неравномерная выработка, внутренний диаметр изношен, сквозные трещины на обоймах подшипников, от поврежденных внутренних обойм образовались задиры в посадочных местах.
⊳ Вал ролика изношен и подлежит замене.
Этапы ремонта роликовой опоры:
Первым этапом проработали конструкторскую документацию.
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- Следующим этапом ремонта роликовой опоры роторно-наклонной печи установили ролик на токарный станок ДИП-500, где минимально сняли изношенный металл с наружной (сопрягаемой) части и посадочных мест вала и подшипников.
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- Затем изготовили новый вал роликовой опоры с промежуточной термической обработкой, по результату работы твердость нового вала составила 35 HRC.
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- Финальным этапом покрасили опору, собрали узел с заменой подшипников и сдали работу заказчику.
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Роликовая опора роторно-наклонной печи после ремонта:
Примеры других работ по ремонту промышленного оборудования
О КОМПАНИИ | КОНТАКТЫ | ОТЗЫВЫ КЛИЕНТОВ | ПОРТФОЛИО