19457
В наш опытно-механический цех поступил щёточный вал.
На валу образовался износ шейки под подшипник Ø-32 и разбит шпоночный паз.
Задачи входящие в ремонт шейки щёточного вала:
Восстановление шейки под подшипник;
Изготовление шпоночного паза;
Изготовление отверстия М8 в хвостовике вала.
Технология ремонта щеточного вала:
Первым этапом мы прорабатываем конструкторскую документацию.
Затем восстанавливаем приводную часть хвостовика (цапфу и шпоночный паз) методом проточки и наплавки:
Устанавливаем на токарный станок и протачиваем создавая технологическую базу под наплавку;
Наплавляем приводную часть соблюдая температурный режим и используя специально подобранные материалы;
Протачиваем в размер согласно чертежу;
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Следующим этапом восстанавливаем посадочное место (второй переход) хвостовика
методом бандажирования:
Изготавливаем ремонтную втулку;
Напрессовываем её на хвостовик на горячую;
И протачиваем в ремонтный размер согласно чертежу.
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Заключительным этапом, на координатно-расточном станке изготавливаем новый шпоночный паз и отверстие согласно чертежу.
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Примеры других работ по ремонту валов
О КОМПАНИИ | КОНТАКТЫ | ОТЗЫВЫ КЛИЕНТОВ | ПОРТФОЛИО