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К нам в ремонт привезли крыльчатку дымососа.
Диаметр крыльчатки 1400мм, вал 80мм.
Первым этапом ремонта мы:
- Монтируем оснастку;
- Выпрессовываем вал при помощи домкрата 50т;
- Проводим дефектовку отверстия крыльчатки, проверяем вал на биение.
Результат:
Вал не пригоден для эксплуатации;
Механический износ на посадке;
Разрушены подшипники.
Второй этап:
- Прорабатываем конструкторскую документацию;
- На токарном станке изготавливаем новый вал крыльчатки;
- Изготавливаем шпоночный паз на координатно-расточном станке;
- На основании дефектовки растачиваем отверстие под изготовленный вал в крыльчатке;
- Запрессовываем вал, меняем подшипники, балансируем и отправляем оборудование заказчику.
Фотографии процесса ремонта оборудования и изготовления вала крыльчатки:
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Автор: Стецов А.К.
Примеры других работ по ремонту крыльчаток вентиляторов и дымососов
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